Semiconductor Slicing
High-precision Machining Solutions for Irregular High-hardness Workpieces
Irregular high-hardness workpieces (cemented carbide, ceramics, superhard alloys) are widely used in tools, molds, and aerospace, where traditional machining is inefficient. Precision machining is critical for performance and consistency. Diamond wire cutting offers a flexible, low-stress solution for complex shape processing.
In manufacturing, CNC programmable paths enable one-time forming cutting, ensuring high precision and avoiding cracking/deformation. This eliminates multiple traditional steps, greatly improving efficiency and reducing costs.
Our systems deliver high-precision profile cutting for complex shapes, low-stress processing to avoid damage, and stable operation for superhard materials, supporting customized solutions for diverse industrial needs.
Precision Machining for Irregular High-hardness Workpieces
Our diamond wire cutting solutions excel at machining irregular, complex-shaped high-hardness workpieces such as cemented carbide, engineering ceramics, superhard alloys, and wear-resistant parts. With flexible path programming and high-rigidity machine design, the system realizes high-precision forming cutting without excessive stress or tool wear. It solves the difficulty of traditional processing for complex hard parts and greatly improves production efficiency and workpiece quality.
Irregular High-hardness Workpiece Machining
Benefits
- Ideal for complex irregular shapes difficult to process by traditional methods
- High precision and good consistency for high-hardness materials
- Low stress cutting to avoid cracking and deformation
- High efficiency and long service life for industrial production
Applications
- Irregular cemented carbide parts for cutting tools and molds
- Ceramic components for aerospace and mechanical equipment
- Special-shaped high-hardness parts for automotive and engineering fields
Technical Data
| NO. | Parameter | Specification |
| 1 | Model | TCQF400LNC-FM-HL |
| 2 | Cutting Principle | Endless diamond wire / Physical cutting |
| 3 | Cutting Functions | Slicing / Angle & Profile Cutting |
| 4 | Maximum Workpiece Size(mm) | Φ600mm, Height 500mm |
| 5 | Worktable Size(mm) | Ø380 转台 |
| 6 | Cutting Planarity Accuracy(mm) | 0.08 |
| 7 | Surface Roughness(μm) | Ra 0.8μm |
| 8 | Wire Specification(mm) | Ø0.65–1.0/2580 |
| 9 | Tension System | Constant Wire Tension Control |
| 10 | Guide Wheel Quantity | 4 wheels |
| 11 | Drive Motor | Servo motor |
| 12 | Wire Speed (m/s) | 51Max（Adjustable） |
| 13 | Total Power(kW) | 2.8 |
| 14 | Voltage | 220v 50Hz |
| 15 | Control System | Custom-developed Tongcheng T32 system |
| 16 | Footprint (L×W×H)(mm) | 1350×1066×1968 |
| 17 | Gross Weight kg | 720 |
